In today’s industrial landscape, ensuring the safety of operators and personnel is paramount. Machinery and equipment used in various industries pose inherent risks, particularly in hazardous machine zones where accidental contact can lead to serious injuries. To mitigate these risks, organizations rely on safety devices such as two-hand control devices, designed to prevent unauthorized access to hazardous areas during machine operation.
QualCert ISO 13851:2019 is an international standard titled “Safety of machinery – Two-hand control devices – Principles for design and selection.” This standard provides comprehensive guidelines and principles for the design and selection of two-hand control devices used in machinery. Its primary objective is to prevent unauthorized access to hazardous machine zones by requiring simultaneous and continuous operation by both hands of the operator to initiate a machine cycle.
QualCert ISO 13851:2019 Safety of Machinery sets the standard for the design and selection of two-hand control devices, providing organizations with comprehensive guidelines and principles to enhance machinery safety. By embracing the principles outlined in this standard and integrating two-hand control devices into their safety systems, organizations can create safer work environments, protect personnel from harm, and demonstrate their commitment to safety excellence.
Study Units for ISO 13851:2019
The QualCert ISO 13851:2019 Safety of Machinery is a 30-credit qualification with a Total Qualification Time (TQT) of 180 hours, including 120 Guided Learning Hours (GLH). This program is meticulously crafted to deliver focused and efficient skill development in the field.
| Unit Ref# | Unit Title | Credits | GLH | TQT |
| QC04008 – 1 | Safety Principles and Ergonomic Design in Machinery | 5 | 20 | 30 |
| QC04008 – 2 | Design, Construction, and Testing of Safety Systems | 5 | 20 | 30 |
| QC04008 – 3 | Operational Safety Measures and Training | 5 | 20 | 30 |
| QC04008 – 4 | Failure Analysis and Risk Assessment Strategies | 5 | 20 | 30 |
| QC04008 – 5 | Global Safety Standards and Best Practices | 5 | 20 | 30 |
| QC04008 – 6 | Monitoring and Continuous Improvement of Machinery Safety Systems | 5 | 20 | 30 |
Entry Requirements for QualCert ISO 13851:2019 Safety of Machinery
The QualCert ISO 13851:2019 Safety of Machinery course is designed for professionals seeking expertise in safety requirements for machinery control systems, particularly those related to two-hand control devices.
- A high school diploma or equivalent qualification is required.
- Prior knowledge of machinery safety, industrial automation, or occupational health and safety is recommended.
- Proficiency in the language of instruction (typically English) for effective comprehension of technical materials.
- Professionals working in engineering, manufacturing, safety compliance, or related industries will benefit from this course.
- Individuals without formal qualifications but with relevant industry experience may be considered on a case-by-case basis.
Learning Outcomes for QualCert ISO 13851:2019 Safety of Machinery
1. Safety Principles and Ergonomic Design in Machinery
Learning Outcomes:
By the end of this unit, learners will be able to:
- Explain fundamental safety principles relevant to machinery operation.
- Apply ergonomic design concepts to enhance operator safety and comfort.
- Identify common ergonomic risks and propose design solutions.
- Integrate human factors considerations into machinery safety design.
2. Design, Construction, and Testing of Safety Systems
Learning Outcomes:
By the end of this unit, learners will be able to:
- Describe key elements in the design and construction of machinery safety systems.
- Understand testing protocols to verify safety system functionality.
- Select appropriate safety components based on machinery hazards.
- Evaluate test results to ensure safety system compliance with standards.
3. Operational Safety Measures and Training
Learning Outcomes:
By the end of this unit, learners will be able to:
- Implement effective operational safety procedures and protocols.
- Develop training programs to promote safe machinery use.
- Identify roles and responsibilities related to operational safety.
- Assess training effectiveness and update safety practices accordingly.
4. Failure Analysis and Risk Assessment Strategies
Learning Outcomes:
By the end of this unit, learners will be able to:
- Conduct failure mode and effects analysis (FMEA) for machinery safety.
- Perform comprehensive risk assessments to identify hazards.
- Develop mitigation strategies to reduce machinery-related risks.
- Use analysis findings to inform design and operational improvements.
5. Global Safety Standards and Best Practices
Learning Outcomes:
By the end of this unit, learners will be able to:
- Identify major international standards governing machinery safety.
- Apply best practices to ensure global compliance and safety excellence.
- Understand the regulatory landscape across different regions.
- Prepare documentation to meet global certification requirements.
6. Monitoring and Continuous Improvement of Machinery Safety Systems
Learning Outcomes:
By the end of this unit, learners will be able to:
- Establish monitoring systems to track safety performance over time.
- Analyze safety data to identify trends and areas for improvement.
- Implement continuous improvement processes in safety management.
- Promote a culture of proactive safety and ongoing risk reduction.
This course on two-hand control devices and ISO 13851:2019 is designed for a diverse range of individuals who have an interest in machinery safety, including:
- Engineers: Engineers working in fields such as mechanical, electrical, industrial, or safety engineering who are responsible for designing, implementing, or maintaining machinery safety systems.
- Safety Professionals: Occupational health and safety professionals who are tasked with identifying hazards, assessing risks, and implementing safety measures in industrial environments.
- Technicians: Maintenance technicians and personnel responsible for the upkeep and operation of machinery who need to understand two-hand control devices and safety standards.
- Manufacturing Managers: Managers and supervisors in manufacturing or production settings who are accountable for ensuring compliance with safety standards and regulations.
- Regulatory Compliance Officers: Professionals responsible for ensuring that machinery and equipment comply with industry standards and regulatory requirements related to safety.
- Students: Students pursuing degrees in engineering, occupational safety, or related fields who want to gain knowledge and skills in machinery safety principles and standards.
- Consultants: Safety consultants and advisors who provide expert guidance and recommendations to organizations on machinery safety practices and compliance.
- Health and Safety Representatives: Individuals designated as health and safety representatives within organizations who require training on two-hand control devices and safety standards.
- Anyone Interested in Machinery Safety: Individuals with a general interest in machinery safety and risk management who want to enhance their understanding and expertise in this area.
Whether you are directly involved in machinery operation, safety management, regulatory compliance, or simply have a keen interest in ensuring workplace safety, this course provides valuable insights and practical knowledge to help you effectively design, implement, and maintain two-hand control systems in compliance with ISO 13851:2019 and other relevant standards.