In today’s industrial landscape, ensuring the safety of operators and personnel is paramount. Machinery and equipment used in various industries pose inherent risks, particularly in hazardous machine zones where accidental contact can lead to serious injuries. To mitigate these risks, organizations rely on safety devices such as two-hand control devices, designed to prevent unauthorized access to hazardous areas during machine operation.
QualCert ISO 13851:2019 is an international standard titled “Safety of machinery – Two-hand control devices – Principles for design and selection.” This standard provides comprehensive guidelines and principles for the design and selection of two-hand control devices used in machinery. Its primary objective is to prevent unauthorized access to hazardous machine zones by requiring simultaneous and continuous operation by both hands of the operator to initiate a machine cycle.
QualCert ISO 13851:2019 Safety of Machinery sets the standard for the design and selection of two-hand control devices, providing organizations with comprehensive guidelines and principles to enhance machinery safety. By embracing the principles outlined in this standard and integrating two-hand control devices into their safety systems, organizations can create safer work environments, protect personnel from harm, and demonstrate their commitment to safety excellence.
Study Units for ISO 13851:2019
The QualCert ISO 13851:2019 Safety of Machinery is a 32-credit qualification with a Total Qualification Time (TQT) of 320 hours, including 160 Guided Learning Hours (GLH). This program is meticulously crafted to deliver focused and efficient skill development in the field.
| Unit Ref# | Unit Title | Credits | GLH | TQT |
| QC04008 – 1 | Safety Principles and Ergonomic Design in Machinery | 7 | 30 | 70 |
| QC04008 – 2 | Design, Construction, and Testing of Safety Systems | 7 | 30 | 70 |
| QC04008 – 3 | Operational Safety Measures and Training | 6 | 30 | 60 |
| QC04008 – 4 | Failure Analysis and Risk Assessment Strategies | 6 | 25 | 60 |
| QC04008 – 5 | Global Safety Standards and Best Practices | 6 | 25 | 60 |
Entry Requirements for QualCert ISO 13851:2019 Safety of Machinery
The QualCert ISO 13851:2019 Safety of Machinery course is designed for professionals seeking expertise in safety requirements for machinery control systems, particularly those related to two-hand control devices.
- A high school diploma or equivalent qualification is required.
- Prior knowledge of machinery safety, industrial automation, or occupational health and safety is recommended.
- Proficiency in the language of instruction (typically English) for effective comprehension of technical materials.
- Professionals working in engineering, manufacturing, safety compliance, or related industries will benefit from this course.
- Individuals without formal qualifications but with relevant industry experience may be considered on a case-by-case basis.
Learning Outcomes for QualCert ISO 13851:2019 Safety of Machinery
Safety Principles and Ergonomic Design in Machinery
- Understand fundamental safety principles in machinery design.
- Apply ergonomic design principles to enhance operator safety and efficiency.
- Identify common hazards and implement control measures to mitigate risks.
- Assess human-machine interaction to improve workplace safety.
- Ensure compliance with ISO 13851:2019 safety requirements for two-hand control devices.
Design, Construction, and Testing of Safety Systems
- Develop and implement effective safety control systems in machinery.
- Understand the technical requirements for designing two-hand control devices.
- Conduct testing and validation of safety components to ensure compliance.
- Apply fail-safe mechanisms to enhance machine reliability and operator protection.
- Evaluate the effectiveness of safety systems through performance assessments.
Operational Safety Measures and Training
- Establish workplace safety protocols for machinery operation.
- Develop and deliver safety training programs for machine operators.
- Implement safety lockout/tagout (LOTO) procedures to prevent accidents.
- Monitor and improve compliance with operational safety regulations.
- Promote a safety-first culture within industrial and manufacturing environments.
Failure Analysis and Risk Assessment Strategies
- Conduct systematic failure analysis to identify potential hazards in machinery.
- Apply risk assessment methodologies to evaluate machinery safety performance.
- Develop mitigation strategies to reduce risks associated with machine operation.
- Utilize ISO 13851:2019 guidelines for identifying and addressing safety failures.
- Implement continuous improvement strategies based on risk assessment findings.
Global Safety Standards and Best Practices
- Understand international safety standards related to machinery safety.
- Compare ISO 13851:2019 with other global safety regulations and directives.
- Implement best practices for ensuring compliance with industry safety norms.
- Adapt machinery safety protocols to evolving global safety requirements.
- Develop strategies for continuous improvement in machine safety management.
This course on two-hand control devices and ISO 13851:2019 is designed for a diverse range of individuals who have an interest in machinery safety, including:
- Engineers: Engineers working in fields such as mechanical, electrical, industrial, or safety engineering who are responsible for designing, implementing, or maintaining machinery safety systems.
- Safety Professionals: Occupational health and safety professionals who are tasked with identifying hazards, assessing risks, and implementing safety measures in industrial environments.
- Technicians: Maintenance technicians and personnel responsible for the upkeep and operation of machinery who need to understand two-hand control devices and safety standards.
- Manufacturing Managers: Managers and supervisors in manufacturing or production settings who are accountable for ensuring compliance with safety standards and regulations.
- Regulatory Compliance Officers: Professionals responsible for ensuring that machinery and equipment comply with industry standards and regulatory requirements related to safety.
- Students: Students pursuing degrees in engineering, occupational safety, or related fields who want to gain knowledge and skills in machinery safety principles and standards.
- Consultants: Safety consultants and advisors who provide expert guidance and recommendations to organizations on machinery safety practices and compliance.
- Health and Safety Representatives: Individuals designated as health and safety representatives within organizations who require training on two-hand control devices and safety standards.
- Anyone Interested in Machinery Safety: Individuals with a general interest in machinery safety and risk management who want to enhance their understanding and expertise in this area.
Whether you are directly involved in machinery operation, safety management, regulatory compliance, or simply have a keen interest in ensuring workplace safety, this course provides valuable insights and practical knowledge to help you effectively design, implement, and maintain two-hand control systems in compliance with ISO 13851:2019 and other relevant standards.