ISO 13851:2019 Safety of Machinery QualCert Diploma
In today’s industrial landscape, ensuring the safety of operators and personnel is paramount. Machinery and equipment used in various industries pose inherent risks, particularly in hazardous machine zones where accidental contact can lead to serious injuries. To mitigate these risks, organizations rely on safety devices such as two-hand control devices, designed to prevent unauthorized access to hazardous areas during machine operation.
QualCert ISO 13851:2019 is an international standard titled “Safety of machinery – Two-hand control devices – Principles for design and selection.” This standard provides comprehensive guidelines and principles for the design and selection of two-hand control devices used in machinery. Its primary objective is to prevent unauthorized access to hazardous machine zones by requiring simultaneous and continuous operation by both hands of the operator to initiate a machine cycle.
QualCert ISO 13851:2019 Safety of Machinery sets the standard for the design and selection of two-hand control devices, providing organizations with comprehensive guidelines and principles to enhance machinery safety. By embracing the principles outlined in this standard and integrating two-hand control devices into their safety systems, organizations can create safer work environments, protect personnel from harm, and demonstrate their commitment to safety excellence.
Program Framework
The QualCert ISO 13851:2019 Safety of Machinery is a 30-credit qualification with a Total Qualification Time (TQT) of 180 hours, including 120 Guided Learning Hours (GLH). This program is meticulously crafted to deliver focused and efficient skill development in the field.
| Unit Ref# | Unit Title | Credits | GLH | TQT |
| QC04008 – 1 | Safety Principles and Ergonomic Design in Machinery | 5 | 20 | 30 |
| QC04008 – 2 | Design, Construction, and Testing of Safety Systems | 5 | 20 | 30 |
| QC04008 – 3 | Operational Safety Measures and Training | 5 | 20 | 30 |
| QC04008 – 4 | Failure Analysis and Risk Assessment Strategies | 5 | 20 | 30 |
| QC04008 – 5 | Global Safety Standards and Best Practices | 5 | 20 | 30 |
| QC04008 – 6 | Monitoring and Continuous Improvement of Machinery Safety Systems | 5 | 20 | 30 |
Eligibility Criteria
To enrol in the QualCert ISO 13851:2019 Safety of Machinery course, candidates are expected to meet the following requirements:
- Minimum Age: Learners must be at least 18 years old at the time of enrollment.
- Educational Background: A secondary school qualification or equivalent is required. Prior study in engineering, manufacturing, or technical subjects is recommended.
- Work Experience: No formal work experience is mandatory; however, exposure to machinery operation, industrial safety, or technical workshops is highly beneficial.
- Language Proficiency: Applicants must demonstrate English proficiency to understand technical standards, safety documentation, and assessments.
Core Achievements
1. Safety Principles and Ergonomic Design in Machinery
By the end of this unit, learners will be able to:
- Explain fundamental safety principles relevant to machinery operation.
- Apply ergonomic design concepts to enhance operator safety and comfort.
- Identify common ergonomic risks and propose design solutions.
- Integrate human factors considerations into machinery safety design.
2. Design, Construction, and Testing of Safety Systems
By the end of this unit, learners will be able to:
- Describe key elements in the design and construction of machinery safety systems.
- Understand testing protocols to verify safety system functionality.
- Select appropriate safety components based on machinery hazards.
- Evaluate test results to ensure safety system compliance with standards.
3. Operational Safety Measures and Training
By the end of this unit, learners will be able to:
- Implement effective operational safety procedures and protocols.
- Develop training programs to promote safe machinery use.
- Identify roles and responsibilities related to operational safety.
- Assess training effectiveness and update safety practices accordingly.
4. Failure Analysis and Risk Assessment Strategies
By the end of this unit, learners will be able to:
- Conduct failure mode and effects analysis (FMEA) for machinery safety.
- Perform comprehensive risk assessments to identify hazards.
- Develop mitigation strategies to reduce machinery-related risks.
- Use analysis findings to inform design and operational improvements.
5. Global Safety Standards and Best Practices
By the end of this unit, learners will be able to:
- Identify major international standards governing machinery safety.
- Apply best practices to ensure global compliance and safety excellence.
- Understand the regulatory landscape across different regions.
- Prepare documentation to meet global certification requirements.
6. Monitoring and Continuous Improvement of Machinery Safety Systems
By the end of this unit, learners will be able to:
- Establish monitoring systems to track safety performance over time.
- Analyze safety data to identify trends and areas for improvement.
- Implement continuous improvement processes in safety management.
- Promote a culture of proactive safety and ongoing risk reduction.
The QualCert ISO 13851:2019 Safety of Machinery course is designed for professionals and organizations focused on machinery safety, compliance, and risk management. It provides essential knowledge on two‑hand control devices and their role in preventing accidents and ensuring safe machine operation.
- Engineers and designers: Perfect for mechanical, electrical, and industrial engineers involved in machinery design. It helps them integrate ISO 13851 safety standards into their projects.
- Health and safety professionals: Ideal for those responsible for workplace safety and compliance. It equips them with the tools to assess risks and implement effective safety measures.
- Manufacturing and production staff: Beneficial for supervisors, technicians, and operators working with machinery daily. It enhances their understanding of safe practices and compliance requirements.
- Compliance officers and auditors: Suitable for professionals overseeing regulatory compliance and safety audits. It provides a recognized framework for evaluating machinery safety systems.
- Vocational learners and career changers: Accessible to individuals seeking to enter the safety or engineering field. It offers a structured pathway into machinery safety management.
In summary, this course is for anyone involved in designing, operating, or managing machinery who wants to ensure compliance with ISO 13851:2019 standards. Whether you are an engineer, safety officer, or industry professional, the program equips you with the expertise to safeguard people, processes, and equipment through effective two‑hand control safety systems.
Asessment and Verification
Assessment Framework :
This qualification consists of 6 mandatory assignments designed to assess the learner’s understanding and practical application of the required skills and knowledge. The key elements of the assessment framework include:
- Comprehensive Assignment Structure:
The assignments are designed to cover a range of topics within the qualification, ensuring that learners demonstrate their competence across all essential areas. - Pass Requirement:
Learners must successfully complete all 6 assignments to meet the requirements for certification. Each assignment must meet the specified criteria and demonstrate sufficient understanding and application of the subject matter. - Assessment Process:
Each assignment is reviewed and marked by a qualified assessor, with feedback provided to support learner development. - Final Completion Criteria:
The successful completion of all assignments is necessary for certification. Only learners who meet the required standards across all assignments will be awarded the qualification.
Quality Assurance & Verification:
QualCert applies a rigorous, multi-layered quality assurance system to ensure the reliability, consistency, and integrity of all assessments and results.
1. Internal Quality Assurance (IQA)
Conducted by the approved training centre:
- Assignment Evaluation:
Centre-approved Assessors and Internal Quality Assurers (IQAs) review the assignments to ensure they meet the assessment criteria and learning outcomes. - Standardisation:
Regular standardisation sessions are held to maintain consistency in assessment and marking practices across all centre staff. - Feedback & Support:
IQAs ensure that learners receive constructive feedback to aid their progress and improve future submissions.
2. External Quality Assurance (EQA)
Conducted by QualCert:
- Independent Verification:
QualCert’s External Quality Assurers (EQAs) verify the completed assignments and assess the quality and fairness of the marking process. - Centre Audits:
EQAs audit the centre’s compliance with QualCert’s quality assurance standards, reviewing assessment practices, learner records, and overall delivery. - Final Certification:
After satisfying the EQA’s verification process, QualCert will officially issue the certification to the learner.
QualCert delivers all qualifications exclusively through its network of officially approved training centres.
For registration or further information, please contact your nearest approved training centre.