QualCert Level 3 Diploma in Bridge and Gantry Cranes (BGC)

The QualCert Level 3 Diploma in Bridge and Gantry Cranes (BGC) is a specialised qualification designed to equip learners with the essential skills, knowledge, and safety practices required to operate, inspect, and maintain bridge and gantry cranes across industrial and construction environments. This course is ideal for professionals working in manufacturing, shipping yards, warehouses, steel plants, and construction sites where heavy materials and loads must be lifted and transported safely and efficiently.

Through this diploma, learners gain in-depth understanding of the types and configurations of bridge and gantry cranes, including overhead travelling cranes (EOT), semi-gantry, and full gantry systems. The curriculum covers safe operating procedures, load calculations, equipment maintenance, and compliance with international standards such as LOLER, PUWER, OSHA, and ISO.

With a strong emphasis on safety and operational excellence, this qualification helps individuals minimise risks, increase productivity, and meet legal requirements in lifting operations. Whether you’re an aspiring crane operator, site supervisor, or safety officer, this diploma will validate your competence and enhance your career in lifting and material handling operations.

Course Contents of QualCert Level 3 Diploma in Bridge and Gantry Cranes (BGC):

The QualCert Level 3 Diploma in Bridge and Gantry Cranes (BGC) offers 60 Credits, requiring a Total Qualification Time (TQT) of 300 hours, including 210 Guided Learning Hours (GLH).

Unit Ref#Unit TitleCreditGLHTQT
QC13055-1Introduction to Bridge and Gantry Cranes103550
QC13055-2Safe Operation of Bridge and Gantry Cranes103550
QC13055-3Load Handling, Stability, and Control103550
QC13055-4Inspection, Maintenance, and Fault Reporting103550
QC13055-5Legal Compliance and Industry Standards103550
QC13055-6Risk Management and Emergency Procedures103550

Entry Requirements for the QualCert Level 3 Diploma in Bridge and Gantry Cranes (BGC):

To enroll in the QualCert Level 3 Diploma in Bridge and Gantry Cranes (BGC), following are requirement:

  • Minimum Age
    Learners must be 18 years of age or older at the time of enrolment.
  • Educational Background
    A minimum of Level 2 qualification (or equivalent) in any technical, vocational, or academic subject. Basic literacy and numeracy skills are essential, as participants will be required to interpret technical manuals, safety signage, and complete written assessments.
  • Experience
    It is recommended (though not mandatory) that applicants have at least 6 months of experience working in an industrial, construction, logistics, or warehousing environment where lifting operations are conducted. Prior exposure to crane operations, rigging, or mechanical equipment handling will be advantageous.
  • Language Proficiency
    Learners must have a good level of spoken and written English to participate in discussions, follow training materials and complete written assessments. For non-native speakers, an English level equivalent to CEFR Level B2 or higher is recommended.

Learning Outcomes of QualCert Level 3 Diploma in Bridge and Gantry Cranes (BGC):

Unit 1: Introduction to Bridge and Gantry Cranes

By the end of this unit, learners will be able to:

  • Identify and differentiate between various types of bridge and gantry cranes
  • Describe the key components and operating mechanisms of overhead lifting equipment
  • Explain the common uses of bridge and gantry cranes across industries
  • Understand basic crane terminology and principles of operation

Unit 2: Safe Operation of Bridge and Gantry Cranes

By the end of this unit, learners will be able to:

  • Demonstrate correct start-up, operation, and shutdown procedures
  • Apply safe practices during lifting, travelling, and load placement
  • Follow effective communication signals and site safety protocols
  • Recognise and avoid unsafe operating behaviours and conditions

Unit 3: Load Handling, Stability, and Control

By the end of this unit, learners will be able to:

  • Assess load characteristics including weight and centre of gravity
  • Apply techniques to control load sway and ensure lifting stability
  • Select and use appropriate lifting accessories such as hooks, chains, and slings
  • Prevent overloading and ensure balanced weight distribution during operations

Unit 4: Inspection, Maintenance, and Fault Reporting

By the end of this unit, learners will be able to:

  • Conduct routine pre-use and scheduled inspections of crane systems
  • Identify signs of wear, damage, or mechanical failure
  • Perform basic maintenance tasks and complete inspection records accurately
  • Report faults using established lock-out/tag-out and fault escalation procedures

Unit 5: Legal Compliance and Industry Standards

By the end of this unit, learners will be able to:

  • Understand and apply legal frameworks such as LOLER, PUWER, and OSHA
  • Maintain documentation and operational records in compliance with regulations
  • Demonstrate knowledge of operator certification requirements and duties
  • Promote safety culture through adherence to legal and ethical responsibilities

Unit 6: Risk Management and Emergency Procedures

By the end of this unit, learners will be able to:

  • Conduct site-specific risk assessments for crane operations
  • Identify and control hazards associated with lifting activities
  • Respond appropriately to emergencies including load failure or power outage
  • Implement emergency stop, evacuation, and rescue procedures as per site protocols

The QualCert Level 3 Diploma in Bridge and Gantry Cranes (BGC) is designed for individuals who are currently working in or seeking to enter industries that require the safe and competent use of overhead, bridge, and gantry cranes. This course is ideal for:

  • Aspiring and current crane operators who want formal certification to enhance their operational skills and employability.
  • Maintenance personnel and riggers involved in crane setup, inspection, and maintenance.
  • Warehouse and logistics professionals responsible for load handling and overhead lifting operations.
  • Supervisors, safety officers, and site managers who oversee lifting operations and are responsible for ensuring legal compliance and safe practices.
  • Technical vocational students or apprentices looking to build a career in heavy equipment and crane operation within construction, manufacturing, or logistics sectors.

Whether you are new to crane operations or already working in the field, this diploma provides practical knowledge, safety awareness, and regulatory understanding essential for advancing in your career.