In industrial settings, ensuring the safety of operators and workers is of paramount importance. Machinery and equipment present various hazards, including the risk of contact between human body parts and hazardous areas during operation. To address this concern, international standards such as ISO 13855:2010 have been developed to provide guidelines for positioning safeguards with respect to the approach speeds of human body parts.
ISO 13855:2010, titled “Safety of Machinery – Positioning of safeguards with respect to the approach speeds of parts of the human body,” establishes principles and recommendations for determining the appropriate positioning of safeguards to prevent contact between human body parts and hazardous areas of machinery. The standard considers factors such as approach speeds, response times, and the likelihood of contact during normal operation or foreseeable misuse.
ISO 13855:2010 is a valuable resource for promoting machinery safety by providing guidelines for the positioning of safeguards with respect to the approach speeds of human body parts. By adhering to the principles outlined in this standard and implementing appropriate safeguarding measures, manufacturers and users can effectively mitigate the risk of injuries and create safer working environments for personnel. Let’s prioritize machinery safety and work together to ensure compliance with ISO 13855:2010 and other relevant standards in our workplaces.
The ISO 13855:2010 Safety of Machinery is a 30-credit qualification with a Total Qualification Time (TQT) of 180 hours, including 120 Guided Learning Hours (GLH). This program is meticulously crafted to deliver focused and efficient skill development in the field.
Unit Ref#
Unit Title
Credits
GLH
TQT
QC04006 – 1
Introduction to Machinery Safety and Risk Assessment
5
20
30
QC04006 – 2
Human Factors and Safe Distance Calculations
5
20
30
QC04006 – 3
Safety Devices and Control Systems
5
20
30
QC04006 – 4
Implementation of Protective Measures
5
20
30
QC04006 – 5
Compliance with ISO 13855 Standards
5
20
30
QC04006 – 6
Risk Management and Incident Investigation in Machinery Safety
5
20
30
Entry Requirements for ISO 13855:2010 in Machinery Safety
Educational Background:
Candidates must have a high school diploma or equivalent qualification.
A background in engineering, technology, or a related field is preferred but not mandatory.
English Language Proficiency:
Proficiency in English is essential for successful completion of the course.
Prerequisite Knowledge:
Basic understanding of machinery safety principles and terminology is recommended.
Familiarity with engineering concepts such as risk assessment and machinery design is beneficial.
Technical Skills:
Applicants should possess basic computer skills, including proficiency in Microsoft Office applications.
Familiarity with CAD software and machinery design tools may be advantageous but is not required.
Health and Safety Considerations:
Due to the practical nature of the course, applicants should be physically capable of participating in hands-on activities safely.
Candidates with any health conditions that may affect their ability to participate in practical exercises should provide relevant medical clearance.
Work Experience:
While not mandatory, relevant work experience in engineering, manufacturing, or occupational safety may be beneficial.
Work experience provides practical insights and enhances understanding of course concepts.
Age Requirements:
Candidates must meet the minimum age requirement set by the institution offering the course.
Typically, applicants should be at least 18 years old, although age requirements may vary by institution.
Learning Outcomes for ISO 13855:2010 in Machinery Safety:
1. Introduction to Machinery Safety and Risk Assessment
Learning Outcomes: By the end of this unit, learners will be able to:
Understand fundamental concepts of machinery safety and hazard identification.
Conduct risk assessments following established methodologies.
Recognize common machinery hazards and their potential impacts.
Apply risk assessment results to improve safety planning and design.
2. Human Factors and Safe Distance Calculations
Learning Outcomes: By the end of this unit, learners will be able to:
Analyze the role of human factors in machinery safety.
Calculate safe distances to prevent operator injury in compliance with ISO 13855.
Assess how ergonomic considerations influence safety device placement.
Incorporate human behavior and reaction times into safety system design.
3. Safety Devices and Control Systems
Learning Outcomes: By the end of this unit, learners will be able to:
Identify types of safety devices used in machinery (e.g., guards, interlocks, emergency stops).
Understand the operation and integration of control systems for safety.
Evaluate the effectiveness of different safety devices in risk reduction.
Specify appropriate safety devices based on machinery hazards and operational needs.
4. Implementation of Protective Measures
Learning Outcomes: By the end of this unit, learners will be able to:
Develop strategies for implementing protective measures on machinery.
Ensure correct installation and maintenance of safety devices.
Address challenges in retrofitting safety features on existing equipment.
Promote a safety culture through training and operational procedures.
5. Compliance with ISO 13855 Standards
Learning Outcomes: By the end of this unit, learners will be able to:
Interpret the requirements of ISO 13855:2010 related to machinery safety.
Apply the standard’s guidelines for determining safe positions of protective equipment.
Prepare documentation demonstrating compliance with ISO 13855.
Conduct internal audits to verify adherence to the standard.
6. Risk Management and Incident Investigation in Machinery Safety
Learning Outcomes: By the end of this unit, learners will be able to:
Apply risk management principles specific to machinery operations.
Investigate machinery-related incidents to identify root causes.
Recommend corrective and preventive actions to avoid recurrence.
Integrate incident investigation outcomes into ongoing safety improvements.
This course is designed for individuals who have an interest in or responsibility for machinery safety and safeguard positioning in industrial settings. Specifically, it is suitable for:
Engineers: Mechanical, electrical, industrial, or safety engineers involved in designing, operating, or maintaining machinery.
Safety Professionals: Occupational health and safety professionals responsible for identifying and mitigating hazards in the workplace.
Technicians: Maintenance technicians and personnel tasked with implementing and ensuring the effectiveness of safeguarding measures.
Manufacturing Managers: Managers and supervisors overseeing machinery operations and safety protocols in manufacturing facilities.
Regulatory Compliance Officers: Professionals ensuring compliance with machinery safety standards and regulations.
Students: Students pursuing degrees in engineering, occupational safety, or related fields seeking to specialize in machinery safety.
Consultants: Safety consultants providing expertise and guidance to organizations on machinery safety best practices.
Health and Safety Representatives: Individuals designated to represent and advocate for health and safety concerns within organizations.
Anyone Interested in Workplace Safety: Individuals with a general interest in workplace safety and a desire to contribute to creating safer work environments.
Whether you are directly involved in machinery operation, safety management, regulatory compliance, or simply interested in enhancing workplace safety, this course provides valuable knowledge and skills to effectively understand, implement, and optimize safeguard positioning for machinery safety.
